Horizontal Flaskless Molding Machine
The Horizontal Flaskless Molding Machine is an automatic molding machine instead of a manual modeling machine. The machine has a compact structure and compact look that is best suited for customers who are transitioning from manual modeling to automation. With PLC control, it is stable and reliable, capable of automatic operation, simple and convenient to operate, small in size and high in productivity, suitable for the production of automotive parts such as cylinder heads, flywheel shells, brake calipers, etc. Also suitable for the production of pipes, valves, shafts, cover plate parts, such as through, triple links, bends, pipe clamps, etc.
Flaskless moulding machines do not require a flask and can be attached to the moulding line in a flexible way, which can be used to push the rolling conveyor by hand.
Technical Specifications
| Type | XK45-55 | XK55-55 | XK55-60 | XK60-70 |
| Machine size(L*B*H) | 3200*1700*2800mm | 3200*1800*2900mm | 3350*1800*2900mm | 3500*2000*3500mm |
| Machine weight | about 5t | about 5t | about 6t | about 7t |
| Flask size(L*B*H) | 550*450*320mm | 550*550*360mm | 600*550*360mm | 700*600*420mm |
| Flask weight | 90-110kg/mold | About 128kg/mold | About 186kg/mold | About 224kg/mold |
| Moulding speed | 29s/mold(excluding core time) | 32s/mold(excluding core time) | 32s/mold(excluding core time) | 36s/mold(excluding core time) |
| Sand consumption | about 9.9t/h | about 12t/h | about 18t/h | about 22t/h |
| Air source pressure | 0.6MPa | 0.6MPa | 0.6MPa | 0.6MPa |
| Power supply | 380v | 380v | 380v | 380v |
Note: Above parameters are just for reference, the final solution is chosen selected according to user’s requirements.
Application:
Horizontal flaskless moulding machines are widely used in castings, machinery parts, auto and motorcycle parts, valves, bearings, cylinder heads, flywheel housing and brake calipers, as well as pipe fitting, axles and covers such as T joints, elbows and clamps. More competitively, those products require an inner core of sand.
Advantages:
- Unique Principle of Sand Addition and Shooting.
– Stable and low power consumption, long lifetime.
– four-post guides, hydraulic cylinder anti-stick system.
– Adjust the height of the sand mold to save sand.
– Fully automatic one-button operation.
– Highly standardized, good parts interchangeable, quick and low
-cost maintenance.
– The sand may be compacted inside and outside according to technical requirements, which makes the sand mold better.
– Mold release agent is automatically sprayed, which makes for smooth molding, a glossy casting surface, and no defects in the sand mold.
– Electric cabinets and hydraulic stations are all mounted in the machine, which makes them compact and easy to install and maintain.
– Low failure rate, and the machine can diagnose the failure itself.
The horizontal flaskless molding machine is composed of 14 parts including the base, template shuttle mechanism, column assembly, upper chamber assembly, lower chamber assembly, sand shooting system, inner body, sand gate, cover shell assembly, removal assembly, pneumatic system, hydraulic system, electrical system, random spare parts.
